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Product Sterility – Rapid

Celsis Advance II™

Sterility testing ensures the safety of products by detecting microbial contamination. Per the traditional compendial methodology described in USP <71>, product samples are incubated in growth media for 14 days, allowing any contaminants to grow after the initial inoculation or filtering part of the sterility test is performed in a cleanroom or isolator. However, for many products there is also the option of rapid sterility testing using rapid microbiological methods (RMMs). Rapid sterility testing using RMMs can deliver the incubation results in approximately 6 days (compared to 14 days).

Rapid sterility testing uses advanced bioluminescence technology to detect microbial adenosine triphosphate (ATP). In this process, through Celsis Advance II™ technology, light is produced at elevated levels to indicate microbial contamination. Because this is done through instrumentation, subjective visual checks for turbidity (the indicator of contamination) are replaced by an instrument’s quantitative results. This method reduces the testing time to at least half the time required by the traditional compendial method.

Rapid testing for product sterility is useful for a broad range of product types that can be tested by membrane filtration or direct inoculation. It is ideal for products that have limited shelf lives, that require prompt release to market, or that are manufactured in small batches. With the Celsis Advance II™ technology this testing has a high capacity for throughput and is simple to perform.

This test complies with GMP and general sterility guidance found in USP <71>, Ph. Eur. 2.6.1, and JP 4.06 as well as guidance specifically for alternative methods, found in USP <1223>, PDA TR33, and Ph. Eur. 5.1.6.

Study Outline

The rapid sterility test evaluates samples for sterility by placing them in growth media, incubating them for approximately 6 days (number of days depends on each product-specific validation) in the Celsis Advance II™ testing instrument, and then evaluating the instrument’s data for evidence of microbial contamination. Rapid sterility testing with this instrument demonstrates statistical equivalence to the sterility USP <71> compendial method.

After the incubation period, samples are evaluated for the presence of growth. A failure investigation is performed as necessary. Recovered organisms are identified and compared to the organisms that may have been recovered on monitors performed by the test analyst during applicable test sessions. It is determined whether any anomalies occurred on the day of testing, with media sterilization, during sample processing, and/or during shipping.

Samples may be tested using direct inoculation or membrane filtration and using a tryptic soy broth (TSB) media or fluid thioglycolate media (FTM). Refer to the details below.

Direct Inoculation:

Samples tested by direct inoculation (direct immersion) are aseptically immersed in nutritive broth. Samples are then incubated and evaluated.

Membrane Filtration:

Samples tested by membrane filtration (liquids, filterable solids, soluble oils, and sterile-pathway-only devices) are passed through a 0.45µm filter, and the filter is immersed in the test media. Samples are then incubated and evaluated.

Tryptic Soy Broth Media:
For sterility tests the USP method calls for a tryptic soy broth media for aerobic and fungal growth at incubation temperatures of 20 – 25 °C. For the AAMI method samples are incubated at temperatures of 28 – 32 °C. Sample size is determined both by batch size and individual container fill volumes.

Fluid Thioglycolate Media:

For sterility tests the USP method calls for a fluid thioglycolate media used for anaerobic growth at an incubation temperature of 30 – 35 °C. Sample size is determined both by batch size and individual container fill volumes.

Additional Recommended Testing
Method Suitability (Bacteriostasis/Fungistasis) is a required validation needed annually to substantiate a sterility test in confirming that there are no antimicrobial properties present. A sample-effects study is also required to validate the use of the rapid sterility test option.

Testing Locations

  • Salt Lake City, UT, USA
  • Itasca, IL, USA
  • Wiesbaden, Germany

Learn more about our locations and their certifications.

 

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If you have additional questions about our rapid sterility test services or want to request a quote, please send us your request through the form below or call us at +1 (801) 290-7500.